Rail Transfer Turntable for Track Maintenance

Rail Transfer Turntable for Track Maintenance

A Flexible Solution for Multi-Direction Rail Operations

In modern railway maintenance facilities and industrial rail systems, efficient track switching and precise vehicle positioning are critical to maintaining smooth operations. A Rail Transfer Turntable is specifically designed to solve the challenges of multi-direction rail transfer, limited workshop space, and frequent track alignment adjustments.

Equipment Purpose & Application Suitability

A Rail Transfer Turntable is installed at rail intersections or maintenance depots to rotate rail-guided vehicles, maintenance carts, or transfer cars between different track directions. By allowing a single rail vehicle to be redirected across multiple rail lines, it significantly reduces the need for complex track layouts and manual repositioning.

This system is ideal for environments where:

  • Multiple rail lines converge in confined spaces

  • Track maintenance vehicles require frequent direction changes

  • Heavy rail equipment must be repositioned safely and precisely

  • Workshop efficiency and space utilization are critical

Production Challenges Solved

Traditional rail switching methods often rely on fixed track designs or manual alignment, leading to:

  • Inefficient use of workshop floor space

  • Increased downtime during track changeovers

  • Higher labor intensity and safety risks

  • Limited flexibility when expanding rail systems

The Rail Transfer Turntable eliminates these issues by offering 360-degree rotation, high load-bearing capacity, and precise rail alignment, ensuring fast, safe, and repeatable rail transfers with minimal manual intervention.

Industry Application Range

Rail Transfer Turntables are widely used across various industrial and infrastructure sectors, including:

  • Railway maintenance depots and inspection workshops

  • Metro and light rail service centers

  • Heavy industry factories with internal rail systems

  • Steel mills and metallurgical plants

  • Power generation facilities

  • Shipyards and large equipment assembly plants

Technical Specifications

ParameterSpecification
Load Capacity5–100 tons (customizable)
Turntable Diameter2,000–6,000 mm
Rotation Angle360° continuous rotation
Drive TypeElectric motor + gearbox
Rotation Speed0.2–1.5 rpm
Power SupplyBusbar / Cable / Battery
Rail TypeStandard or custom rail profiles
Control ModePush-button / Remote / PLC
Positioning Accuracy±2 mm
Safety FeaturesLimit switches, emergency stop, overload protection

Optional Accessories & Configurations

To meet different site requirements, the Rail Transfer Turntable can be equipped with:

  • Automatic rail alignment locking system

  • Hydraulic lifting or leveling mechanism

  • Anti-slip steel plate or checker plate surface

  • Explosion-proof motors for hazardous environments

  • Integrated control with RGV or maintenance vehicles

  • Safety light curtains and audible warning systems

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