High-Precision Rail-Guided Vehicles for Production Line Transfer


In modern manufacturing environments, production lines demand accurate positioning, repeatable movement, and seamless station-to-station transfer. High-precision Rail-Guided Vehicles (RGVs) are specifically designed to meet these requirements by operating on fixed rails and advanced control systems, ensuring stable and reliable material flow across production processes.
RGVs provide precise docking with machines, conveyors, and workstations, significantly reducing alignment errors and manual adjustments. This makes them an ideal solution for automated assembly lines, machining centers, and synchronized production systems.
High-precision Rail-Guided Vehicles are widely applied in:
Automotive body and powertrain assembly lines
CNC machining and flexible manufacturing systems
Robotic welding and painting lines
Electronics and equipment assembly
Battery and energy equipment production
Mold and tooling transfer between stations
With customizable platform designs and control logic, RGVs can be tailored to meet specific production takt times and process requirements.
| Item | Specification |
|---|---|
| Load Capacity | 500 kg – 500 tons (customizable) |
| Power Supply Options | Busbar Power / Cable Power / Battery Powered |
| Positioning Accuracy | ±1–3 mm |
| Travel Speed | 0–45 m/min (adjustable) |
| Control Mode | PLC Automatic / Remote Control |
| Docking Method | Mechanical positioning pins / Sensor alignment |
| Drive System | Servo motor with reducer |
| Control Interface | HMI touch panel |
| Repeatability | ±1 mm |
| Operating Environment | Cleanroom / Industrial workshop |
Available optional configurations include:
High-precision docking and locking mechanisms
Roller or chain conveyor integration
Lifting and positioning modules
Automatic line synchronization control
Vision-based positioning system
Safety light curtains and scanners
MES / production line control system interface
Custom anti-vibration platform structure
By combining high positioning accuracy, stable rail guidance, and intelligent control, Rail-Guided Vehicles help manufacturers improve production efficiency, reduce downtime, and ensure consistent product quality.
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