Rail-Guided Vehicles for Fixed-Route Factory Automation


Rail-Guided Vehicles (RGVs) are an ideal solution for factories that require fixed-path, point-to-point material transport with high accuracy and long-term stability. By operating on pre-installed rails, RGV systems ensure predictable movement, precise stopping positions, and minimal operational deviation—making them especially suitable for automated production lines and repetitive logistics workflows.
For manufacturers seeking to reduce manual handling, improve transport efficiency, and maintain strict process consistency, rail-guided automation offers a proven and cost-effective alternative to flexible navigation systems.
Fixed-route Rail-Guided Vehicles are widely used in industrial environments such as:
Automated assembly and production lines
Machine-to-machine material transfer
Warehouse inbound and outbound logistics
Cross-workshop transport corridors
Conveyor docking and buffer zones
High-frequency shuttle transport systems
RGVs can be seamlessly integrated into existing factory layouts and automation systems, supporting both semi-automated and fully automated operation modes.
| Item | Specification |
|---|---|
| Load Capacity | 1–1000 tons (customizable) |
| Power Supply Options | Busbar Power / Trailing Cable / Battery Powered |
| Track Layout | Straight / Loop / Switch Track |
| Travel Speed | 0–50 m/min (variable speed) |
| Control Mode | Manual / Semi-Automated / Fully Automated |
| Positioning Method | Photoelectric sensor / Encoder |
| Drive Type | Gear motor or servo drive |
| Control System | PLC with HMI interface |
| Stopping Accuracy | ±3–5 mm |
| Operating Duty | Continuous 24/7 operation |
To enhance system performance and automation level, optional configurations include:
Automatic station docking system
Turntable or crossing transfer system
Buffer and accumulation functions
Roller or chain conveyor deck
RFID or barcode identification
Safety laser scanners
Central scheduling system integration
Custom rail length and gauge design
Fixed-route RGVs provide higher reliability, lower maintenance requirements, and better lifecycle cost control compared to free-navigation vehicles, especially in high-load and high-frequency transport applications.
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