Custom Rail-Guided Vehicle Systems for Automated Intralogistics


Modern factories require more than standalone transport equipment—they need integrated intralogistics systems that connect production, storage, and processing areas seamlessly. Custom Rail-Guided Vehicle (RGV) systems are designed to meet this demand by providing fully engineered, site-specific material handling solutions.
By customizing rail layout, vehicle structure, control logic, and system interfaces, RGV systems can be precisely adapted to factory constraints, load characteristics, and automation goals—ensuring optimal performance and long-term scalability.
Custom Rail-Guided Vehicle systems are widely implemented in:
Factory-wide automated logistics networks
Multi-station production and assembly lines
Warehouse-to-production material flow systems
Heavy-load process transfer lines
Automated buffer and accumulation zones
Integrated robot and conveyor systems
RGVs serve as a critical link between machines, storage, and transport, forming the backbone of automated intralogistics.
| Item | Specification |
|---|---|
| Load Capacity | 1–300 tons (customizable) |
| Power Supply Options | Busbar Power / Cable Power / Battery Powered |
| System Configuration | Single or multi-vehicle system |
| Track Layout | Straight / Loop / Switch / Complex layouts |
| Travel Speed | 0–50 m/min |
| Control Architecture | Distributed or centralized control |
| Communication | Industrial Ethernet / Wireless |
| System Integration | MES / WMS / ERP compatible |
| Positioning Accuracy | ±3–5 mm |
| Expansion Capability | Modular and scalable |
To build a complete intralogistics solution, optional features include:
Centralized traffic and dispatch management
Multi-vehicle collision avoidance system
Automatic load identification (RFID / barcode)
Conveyor, lift, and turntable integration
Custom fixtures for molds, pallets, or coils
System visualization and monitoring platform
Remote diagnostics and maintenance tools
Simulation and layout optimization support
Custom Rail-Guided Vehicle systems deliver precision, reliability, and system-level flexibility, helping manufacturers achieve efficient, automated material flow across the entire facility.
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