Safe Omnidirectional Transfer Vehicle for Human-Machine Collaboration


As factories move toward higher levels of automation, material handling equipment must operate safely alongside human workers. Omnidirectional Transfer Vehicles (OTVs) are designed to support efficient human-machine collaboration by combining precise multi-directional movement with advanced safety systems and predictable control behavior.
Unlike traditional transfer carts with limited steering and blind zones, omnidirectional transfer vehicles offer smooth, controlled motion in all directions. This allows operators to clearly anticipate vehicle movement, significantly reducing collision risks in shared work environments.
Omnidirectional transfer vehicles are especially suited for production and logistics environments where people and equipment operate in close proximity:
Assembly lines with manual and automated stations
Workshops requiring frequent operator interaction
Material staging and kitting areas
Facilities transitioning from manual carts to automation
Their ability to move laterally and rotate in place enables safer docking at workstations without complex maneuvering, helping reduce operator fatigue and handling errors.
Omnidirectional transfer vehicles are widely used in industries that prioritize operational safety and controlled interaction between humans and machines:
Automotive Assembly & Sub-Assembly Lines
Ensures safe transfer of components between human-operated and automated processes.
Electronics & Precision Manufacturing
Supports accurate positioning of delicate components in operator-assisted workflows.
Machinery & Equipment Manufacturing
Enables safe movement of heavy parts in workshops with active personnel.
Warehouse & Intralogistics Operations
Improves safety in picking, kitting, and staging areas with mixed traffic.
Smart Factory & Lean Manufacturing Systems
Integrates seamlessly into collaborative production environments.
Advanced control algorithms ensure smooth acceleration, stable travel, and precise stopping, minimizing sudden movements that could endanger nearby personnel. Integrated safety systems continuously monitor the surroundings and automatically adjust speed or stop the vehicle when obstacles are detected.
| Parameter | Specification Range |
|---|---|
| Load Capacity | 1–500 tons (customizable) |
| Drive System | Omnidirectional / Mecanum wheel |
| Power Supply | Battery powered (Lithium optional) |
| Travel Speed | 0–20 m/min (safety adjustable) |
| Control Mode | Remote control / Semi-automatic / Fully automatic |
| Movement Capability | Multi-directional + zero-radius rotation |
| Positioning Accuracy | ±3–5 mm |
| Safety System | Obstacle detection, emergency stop, alarms |
| Operating Environment | Shared human-machine workspace |
| Customization | Speed limits, safety logic, platform design |
To enhance safety and collaborative operation, optional configurations include:
Laser safety scanners and zone protection systems
Ultrasonic or infrared obstacle detection sensors
Speed-limited collaborative operation modes
Visual warning lights and audible alarms
PLC-based safety control integration
Custom platforms with ergonomic loading heights
AGV/MES/WMS connectivity for traffic management
Omnidirectional transfer vehicles provide a safe and efficient bridge between manual handling and full automation—allowing factories to improve productivity while maintaining a high standard of workplace safety.
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