Heavy-Duty Rail-Guided Vehicles for Industrial Material Handling

Heavy-Duty Rail-Guided Vehicles for Industrial Material Handling

Reliable Heavy-Duty Rail-Guided Vehicles for Demanding Industrial Transport

Rail-Guided Vehicles (RGVs) are widely used in American manufacturing facilities where heavy loads, fixed transport routes, and high operational reliability are required. Designed to run on dedicated rail systems, heavy-duty RGVs provide a stable, repeatable, and cost-effective solution for moving materials between production stations, warehouses, and processing areas.

Compared with free-navigation vehicles, RGV systems eliminate path deviation, reduce collision risks, and maintain consistent positioning accuracy—even under extreme load conditions. This makes them especially suitable for long-distance, high-frequency material transfer in continuous production environments.

Wide Industry Applicability

Heavy-duty Rail-Guided Vehicles are commonly deployed across a broad range of industries, including:

  • Automotive manufacturing and assembly lines

  • Steel mills and metal fabrication plants

  • Wind energy and heavy equipment production

  • Mold, die, and tooling transfer workshops

  • Power generation and transformer factories

  • Warehouse-to-production line material transfer systems

With load capacities ranging from several tons to over 100 tons, RGVs can be customized to meet specific layout, load size, and automation requirements.

Technical Specifications

ItemSpecification
Load Capacity2–150 tons (customizable)
Power Supply OptionsBusbar Power / Cable Power / Battery Powered
Rail TypeSteel rail (custom gauge available)
Travel Speed0–40 m/min (adjustable)
Control ModeManual / Remote Control / Fully Automated
Positioning Accuracy±5 mm
Drive SystemAC motor with gearbox or servo drive
Control SystemPLC-based industrial control
Operating EnvironmentIndoor / Outdoor (custom protection)
Safety FeaturesEmergency stop, limit switches, audible & visual alarms

Optional Configurations & Accessories

To meet diverse industrial needs, the following optional accessories are available:

  • Hydraulic or electric lifting platforms

  • Roller bed or conveyor integration

  • Automatic docking and positioning system

  • Wireless remote control

  • Anti-explosion motors for hazardous areas

  • High-temperature resistant components

  • MES / WMS system integration interface

  • Custom deck structure (U-frame, V-frame, mold frame)

Why Choose Our Rail-Guided Vehicles

With over 10 years of manufacturing experience and a strong R&D team, we provide fully customized Rail-Guided Vehicle solutions tailored to your factory layout, load characteristics, and automation level—ensuring long-term stability, safety, and return on investment.

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