Modular Conveyor AGVs for Flexible Manufacturing

Modular Conveyor AGVs for Flexible Manufacturing

As manufacturers shift toward flexible, multi-product, and fast-changing production environments, traditional fixed conveyor lines are becoming increasingly restrictive. Modern factories need material handling systems that can scale quickly, adapt to new products, and support frequent layout changes without halting production.

Modular Conveyor AGVs provide the answer.
With customizable conveyor modules, adaptive navigation, and scalable fleet operation, they enable a new level of flexibility for intelligent manufacturing.

AOTENENG’s modular Conveyor AGVs are engineered for industries where agility, precision, and automation are critical.

Technical Specifications (Typical Series)

(Specs can be customized based on workflow requirements)

ItemSpecification
Product TypeConveyor Automated Guided Vehicle (AGV)
Primary FunctionAutomated material transport with built-in conveyor
Conveyor TypesRoller conveyor / Belt conveyor / Chain conveyor
Load CapacityFrom bins & cartons to pallet-level loads
Transfer MethodAutomatic loading & unloading (hands-free)
Docking Accuracy±10 mm
Navigation OptionsLaser SLAM / QR-guided / Hybrid
Travel SpeedAdjustable to match production takt time
Operation ModeFully automated, multi-shift capable
Power SupplyBattery powered
Charging OptionsFast charging / Automatic docking / Battery swap
Control SystemIndustrial PLC-based control
System IntegrationMES / WMS / PLC / Robotic cells
Safety System360° LiDAR, obstacle detection, speed zoning
Warning DevicesAudible alarms & LED indicators
Operating EnvironmentProduction lines, warehouses, cleanrooms
CustomizationConveyor type, size, layers, load handling
Typical ApplicationsAssembly, packaging, sorting, line-side transfer

Why Modular Design Matters in Modern Manufacturing

Manufacturers no longer run the same product for years at a time.
Product cycles are shorter, batch sizes vary, and line configurations often change.

A modular Conveyor AGV allows factories to:

  • add or remove features as needed

  • adjust conveyor length or height

  • swap rollers, belts, or chains

  • reconfigure paths digitally

  • scale fleets based on demand

This level of adaptability gives manufacturers the ability to respond quickly to customer needs.

Customizable Conveyor Modules for Any Workflow

Every industry handles different materials, so customization is essential.

AOTENENG offers fully modular conveyors, including:

  • roller conveyors for totes, cartons, trays

  • belt conveyors for soft bags or friction-sensitive goods

  • chain conveyors for pallets or heavy parts

  • dual or multi-layer conveyors for multi-process flows

  • side-guided conveyors for unstable or tall products

Modules can be assembled in different lengths, widths, and configurations to match exact on-site requirements.

Tailored AGV Dimensions and Load Support

The modular architecture extends to the AGV body itself.

Factories can customize:

  • chassis size

  • conveyor height

  • load capacity

  • wheel type for different floor conditions

  • docking interface

This ensures the AGV integrates seamlessly with existing equipment, such as robotic cells, elevators, and fixed conveyors.

Flexible Navigation for Dynamic Layouts

AOTENENG supports multiple navigation modes to fit all factory layouts.

Laser SLAM navigation allows AGVs to automatically map their environment and adjust routes in real time.
QR-code or magnetic navigation is ideal for high-precision, fixed-path operations.
Hybrid navigation combines both methods for advanced routing and complex workflows.

This flexibility helps manufacturers optimize paths as layouts evolve.

Easy Integration With Existing Production Systems

Modular Conveyor AGVs act as mobile extensions of the assembly line or warehouse system.

They integrate seamlessly with:

  • robotic arms

  • MES/WMS/ERP software

  • PLC-controlled machines

  • automated conveyors

  • inspection or labeling systems

This creates a connected ecosystem where materials move automatically based on real-time demand.

Supporting Small-Batch and Multi-Product Manufacturing

Modular AGVs excel in:

  • high-mix environments

  • low-to-medium volume production

  • frequent line changeovers

  • multi-step assembly processes

Instead of rebuilding conveyor lines, factories can reprogram AGV routes or rearrange modules.
This dramatically reduces downtime and engineering costs.

Scalable Fleet Operations for Growing Workloads

As production expands, adding more Conveyor AGVs is straightforward.

AOTENENG’s fleet management system automatically:

  • assigns tasks

  • prevents traffic conflicts

  • balances workload

  • optimizes energy usage

  • manages charging schedules

This ensures consistent performance even as fleet size increases.

Industry Use Cases: Where Modular Conveyor AGVs Shine

AOTENENG modular Conveyor AGVs are widely used in:

Automotive & EV Manufacturing

Delivering parts between assembly cells, battery modules, or subassembly lines.

Electronics & Semiconductor

Moving trays, PCBs, and sensitive components in cleanroom conditions.

Home Appliance Production

Supporting multi-model assembly lines with frequent product changes.

Food & Beverage Packaging

Handling packaged goods, cartons, or batching flows.

E-commerce and Warehousing

Transporting bins, totes, and orders through dynamic sorting environments.

Medical Device Manufacturing

Ensuring clean, traceable, and highly controlled material movement.

Long-Term Cost Savings Through Modularity

Because modules can be replaced or upgraded independently, factories avoid costly system overhauls.

Benefits include:

  • lower engineering changes

  • reduced maintenance cost

  • longer equipment lifespan

  • easier future integration

  • faster return on investment

A modular system adapts with your factory—not the other way around.

Why Manufacturers Choose AOTENENG Modular Conveyor AGVs

AOTENENG delivers:

  • industrial-grade modular design

  • ±10 mm docking accuracy

  • custom conveyor options

  • strong R&D engineering capabilities

  • proven global installations

  • advanced navigation and fleet management

  • total integration with digital systems

Our AGVs are built for durability, flexibility, and long-term scalability.

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