Key Features of a Lift AGV | Structure, Lifting System & Safety

A Lift AGV is more than just an automated vehicle—it’s a fully engineered material-handling system designed to lift, transport, and position loads with accuracy and stability. For factories looking to integrate automation into multi-level workflows or conveyor-based production, understanding the key features of a Lift AGV is essential when choosing the right equipment.

AOTENENG designs its Lift AGVs with industrial-grade components, precise lifting modules, and advanced safety technologies to support continuous operation in demanding environments.

Robust Structural Design Built for Industrial Use

The structural frame is the foundation of a reliable Lift AGV.
AOTENENG uses high-strength steel frames, reinforced load-bearing structures, and precision-welded components to ensure long-term durability. These frames resist deformation even under repetitive heavy loading, making them ideal for high-frequency material transfer.

Key structural advantages include:
• Reinforced chassis for high rigidity
• Customizable platform size for different pallets or containers
• Low-profile body options for tight-clearance environments
• Optimized weight distribution for stable lifting

This strong foundation ensures that the AGV remains stable even when operating at maximum lifting height.

Lift AGV – Technical Specifications

High-Precision Lifting Mechanism

The lifting mechanism is the core component that differentiates a Lift AGV from standard transport AGVs.
AOTENENG employs servo-driven or hydraulic lifting modules depending on load capacity and application requirements.

Benefits of the lifting system:
• ±5 mm height accuracy
• Smooth lifting motion with minimal vibration
• Configurable lifting stroke to match conveyor or rack heights
• Load stability sensors for safer lifting operations

This precision allows seamless docking with automated conveyors, robotic cells, and multi-layer production stations.

Flexible Top Modules: Conveyor, Pallet Fork, or Custom Fixtures

To match different workflows, Lift AGVs can be equipped with multiple top modules. AOTENENG offers:
• Roller conveyor tops for automatic loading/unloading
• Belt conveyor modules for bin or carton handling
• Lift tables for pallet pickup from floor level
• Custom tooling for jigs, fixtures, or molds

This modularity makes one AGV model suitable for several scenarios, reducing hardware cost and simplifying maintenance.

Intelligent Navigation and Positioning

Navigation accuracy is critical for safe and efficient operation. AOTENENG supports several navigation methods:
• Laser SLAM for dynamic, high-flexibility environments
• QR/marker navigation for structured layouts
• Magnetic tape for cost-sensitive applications
• Hybrid navigation combining two systems

Advanced positioning algorithms ensure that the AGV stops precisely at workstations, lock-in points, and conveyor interfaces.

Comprehensive Safety Protection Systems

Safety is integrated into every level of the AGV’s design.
AOTENENG Lift AGVs include:
• 360° LiDAR and side scanners for obstacle detection
• Touch bumpers and emergency stop circuits
• Overload and anti-drop lifting protection
• Soft-stop motion control to prevent sudden impacts
• Audible and visual warning indicators

These features allow the AGV to operate confidently around people, forklifts, and equipment in busy factory environments.

Industrial-Grade Electronics and Control System

AOTENENG equips its AGVs with reliable electronic components and commercial-grade controllers, ensuring stable performance even under 24/7 operation.

System capabilities include:
• Real-time communication with MES/WMS
• Task scheduling and fleet coordination
• Autocharging and intelligent power management
• Remote diagnostics and OTA software updates

This smart control architecture enhances productivity while reducing maintenance downtime.

Engineered for Customization and Long-Term Operation

Every factory has unique material-handling challenges. AOTENENG provides full customization options such as:
• Load capacity (500 kg to 10,000+ kg)
• Platform dimensions and lifting height
• Conveyor type and roller configuration
• Navigation mode and speed profile
• Environmental adaptations (dusty, cleanroom, cold storage)

This ensures each Lift AGV is engineered to match the customer’s exact workflow and production objectives.