Customizable Lift AGV Solutions | Platforms for Pallets, Racks & Fixtures


Every factory handles materials differently. Some rely on pallets, others use metal racks, custom tooling, bins, molds, or specialized jigs. In these environments, a one-size-fits-all AGV rarely provides an optimal fit. That’s why customization is one of the most important features of modern Lift AGV solutions.
AOTENENG designs its Lift AGVs with a modular, configurable architecture that allows the vehicle to be tailored precisely to the customer’s material type, load characteristics, and station interface.
Whether you need a conveyor-top AGV for automated line docking or a special lifting platform for irregular loads, customization ensures the AGV becomes a seamless part of your workflow—not an obstacle that requires compromises.
Material shapes vary widely across industries. AOTENENG provides engineered platform options such as:
• Standard pallet platforms for warehouse and general manufacturing use
• Roller or belt conveyors for automated loading/unloading
• U-shaped platforms for crates, boxes, and containerized loads
• Flat lift tables for floor-level pallet pickup
• Custom tooling brackets for jigs, fixtures, or molds
• Recessed or multi-layer platforms for irregular or sensitive items
Each platform is designed based on the weight, size, and structural characteristics of the load—optimizing both stability and safety.
| Category | Specification |
|---|---|
| Product Type | Lift Automated Guided Vehicle (Lift AGV) |
| Primary Function | Automated transport with vertical lifting |
| Load Capacity Range | ≤1,000 kg / 1–2 tons / Up to 10 tons (customizable) |
| Lifting Mechanism | Servo-driven lift / Hydraulic lift (optional) |
| Lifting Stroke | Customized according to docking height |
| Lifting Accuracy | ±5 mm |
| Platform Type | Lift table / Conveyor-mounted lift platform |
| Conveyor Options | Roller conveyor / Belt conveyor |
| Transfer Method | Automatic loading & unloading |
| Docking Capability | Floor pickup / Conveyor docking / Rack & machine docking |
| Vehicle Structure | Reinforced industrial steel frame |
| Drive System | Electric drive with smooth start/stop control |
| Navigation Technologies | Laser SLAM / QR code / Magnetic tape / Hybrid |
| Travel Speed | Adjustable to match production cycle |
| Power Supply | Battery powered |
| Charging Options | Manual charging / Fast charging / Automatic docking |
| Control System | PLC-based industrial control |
| System Integration | MES / WMS / PLC / Robotic cells |
| Safety Sensors | 360° LiDAR, load stability sensors |
| Safety Functions | Obstacle detection, emergency stop, overload protection |
| Lift Safety Design | Anti-drop locking & overload protection |
| Warning Devices | Audible alarms, LED warning lights |
| Operating Environment | Production lines, warehouses, automated logistics |
| Typical Applications | Pallets, bins, cartons, line-side material transfer |
| Customization Scope | Lift height, platform size, conveyor type, navigation |
Different stations require different working heights.
AOTENENG offers configurable lifting strokes to match:
• Conveyor line elevation
• Machine loading ports
• Assembly stations
• High or low-level racks
• Tooling access points
Precision servo-driven lifting mechanisms allow the AGV to interface with multiple height levels using preset docking positions.
To ensure compatibility with your equipment, AOTENENG customizes top modules for:
• Robotic arms
• Vision inspection stations
• Indexing turntables
• Packaging and wrapping machines
• Automated dispensing or sorting units
The AGV becomes a mobile extension of your automation system, enabling smoother, faster, and more repeatable workflows.
Your facility layout determines the AGV’s navigation method. AOTENENG offers:
• Laser SLAM for dynamic, evolving environments
• QR/marker navigation for structured routes
• Magnetic tape for cost-efficient layouts
• Hybrid navigation for complex, multi-zone plants
Speed profiles, acceleration curves, and turning radii are also customized to match aisle width, traffic density, and safety requirements.
Lift AGVs are used not only in standard factories but in specialized environments.
AOTENENG provides adaptation packages for:
• Cleanrooms with smooth-surface, low-dust chassis
• Cold storage with low-temperature batteries and lubricants
• Dusty or industrial areas with sealed electronics
• High-humidity zones with moisture-resistant components
This ensures the AGV performs reliably wherever your operations are located.
Some loads—such as glass panels, sharp metal parts, or oversized tooling—require additional safety measures.
AOTENENG can integrate:
• Load clamps or side-support arms
• Anti-slip surfaces
• Anti-tilt stabilization systems
• Weight detection sensors
• Multi-point positioning feedback
These safety enhancements ensure both the load and surrounding personnel remain protected during transport.
A customized Lift AGV delivers measurable benefits:
• Higher docking accuracy
• Fewer load-handling errors
• Lower damage and scrap rate
• Better workflow compatibility
• Faster cycle time
• Reduced need for auxiliary equipment
By fitting the AGV to the process—not the process to the AGV—customers maximize efficiency and minimize operational friction.
AOTENENG follows a structured design workflow:
Load analysis and station assessment
Platform and lifting module selection
Navigation planning
Mechanical and electrical customization
Simulation and testing
Integration with customer systems
This ensures the final AGV solution fits perfectly into the customer’s production ecosystem.
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