Customizable Lift AGV Solutions | Platforms for Pallets, Racks & Fixtures

Customizable Lift AGV Solutions | Platforms for Pallets, Racks & Fixtures

Every factory handles materials differently. Some rely on pallets, others use metal racks, custom tooling, bins, molds, or specialized jigs. In these environments, a one-size-fits-all AGV rarely provides an optimal fit. That’s why customization is one of the most important features of modern Lift AGV solutions.

AOTENENG designs its Lift AGVs with a modular, configurable architecture that allows the vehicle to be tailored precisely to the customer’s material type, load characteristics, and station interface.

Whether you need a conveyor-top AGV for automated line docking or a special lifting platform for irregular loads, customization ensures the AGV becomes a seamless part of your workflow—not an obstacle that requires compromises.

Custom Platforms for Different Load Types

Material shapes vary widely across industries. AOTENENG provides engineered platform options such as:
• Standard pallet platforms for warehouse and general manufacturing use
• Roller or belt conveyors for automated loading/unloading
• U-shaped platforms for crates, boxes, and containerized loads
• Flat lift tables for floor-level pallet pickup
• Custom tooling brackets for jigs, fixtures, or molds
• Recessed or multi-layer platforms for irregular or sensitive items

Each platform is designed based on the weight, size, and structural characteristics of the load—optimizing both stability and safety.

Lift AGV – Technical Specifications

CategorySpecification
Product TypeLift Automated Guided Vehicle (Lift AGV)
Primary FunctionAutomated transport with vertical lifting
Load Capacity Range≤1,000 kg / 1–2 tons / Up to 10 tons (customizable)
Lifting MechanismServo-driven lift / Hydraulic lift (optional)
Lifting StrokeCustomized according to docking height
Lifting Accuracy±5 mm
Platform TypeLift table / Conveyor-mounted lift platform
Conveyor OptionsRoller conveyor / Belt conveyor
Transfer MethodAutomatic loading & unloading
Docking CapabilityFloor pickup / Conveyor docking / Rack & machine docking
Vehicle StructureReinforced industrial steel frame
Drive SystemElectric drive with smooth start/stop control
Navigation TechnologiesLaser SLAM / QR code / Magnetic tape / Hybrid
Travel SpeedAdjustable to match production cycle
Power SupplyBattery powered
Charging OptionsManual charging / Fast charging / Automatic docking
Control SystemPLC-based industrial control
System IntegrationMES / WMS / PLC / Robotic cells
Safety Sensors360° LiDAR, load stability sensors
Safety FunctionsObstacle detection, emergency stop, overload protection
Lift Safety DesignAnti-drop locking & overload protection
Warning DevicesAudible alarms, LED warning lights
Operating EnvironmentProduction lines, warehouses, automated logistics
Typical ApplicationsPallets, bins, cartons, line-side material transfer
Customization ScopeLift height, platform size, conveyor type, navigation

Height and Stroke Customization for Multi-Level Workflows

Different stations require different working heights.
AOTENENG offers configurable lifting strokes to match:
• Conveyor line elevation
• Machine loading ports
• Assembly stations
• High or low-level racks
• Tooling access points

Precision servo-driven lifting mechanisms allow the AGV to interface with multiple height levels using preset docking positions.

Top Modules That Fit Your Existing System

To ensure compatibility with your equipment, AOTENENG customizes top modules for:
• Robotic arms
• Vision inspection stations
• Indexing turntables
• Packaging and wrapping machines
• Automated dispensing or sorting units

The AGV becomes a mobile extension of your automation system, enabling smoother, faster, and more repeatable workflows.

Customized Navigation and Speed Profiles

Your facility layout determines the AGV’s navigation method. AOTENENG offers:
• Laser SLAM for dynamic, evolving environments
• QR/marker navigation for structured routes
• Magnetic tape for cost-efficient layouts
• Hybrid navigation for complex, multi-zone plants

Speed profiles, acceleration curves, and turning radii are also customized to match aisle width, traffic density, and safety requirements.

Environmental Adaptation Options

Lift AGVs are used not only in standard factories but in specialized environments.
AOTENENG provides adaptation packages for:
• Cleanrooms with smooth-surface, low-dust chassis
• Cold storage with low-temperature batteries and lubricants
• Dusty or industrial areas with sealed electronics
• High-humidity zones with moisture-resistant components

This ensures the AGV performs reliably wherever your operations are located.

Custom Safety Features for Unique Loads

Some loads—such as glass panels, sharp metal parts, or oversized tooling—require additional safety measures.

AOTENENG can integrate:
• Load clamps or side-support arms
• Anti-slip surfaces
• Anti-tilt stabilization systems
• Weight detection sensors
• Multi-point positioning feedback

These safety enhancements ensure both the load and surrounding personnel remain protected during transport.

Why Customization Matters for ROI

A customized Lift AGV delivers measurable benefits:
• Higher docking accuracy
• Fewer load-handling errors
• Lower damage and scrap rate
• Better workflow compatibility
• Faster cycle time
• Reduced need for auxiliary equipment

By fitting the AGV to the process—not the process to the AGV—customers maximize efficiency and minimize operational friction.

AOTENENG’s Engineering-Driven Customization Process

AOTENENG follows a structured design workflow:

  1. Load analysis and station assessment

  2. Platform and lifting module selection

  3. Navigation planning

  4. Mechanical and electrical customization

  5. Simulation and testing

  6. Integration with customer systems

This ensures the final AGV solution fits perfectly into the customer’s production ecosystem.

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